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OLIVALS' Maintenance Programs
We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only.Reactive Maintenance Services
- Flushing & Sealing
- AD-HOC. On call to service any jammed and passing valves.
Preventive Maintenance Services
- Lubricating & Sealing (periodic scheduled maintenance)
- Schedule periodical flushing & lubricating services to fit client's requirements for :-
- Valves on the pipelines network
- Valves on the process line
- Wellheads in the production field
- X-mas trees for wellheads
Brands of Valves Serviced
We have experience servicing the following brand of valves:-
Ball Valve
- GROVE
- RING O VALVE
- TK VALVE
- COOPER CAMERON
- CHEROFLOW
- VALVOLE
- SIT INDUSTRIES
- KVC
- WKM
- KTM
- BREDA ENERGIA
- LCM ITALIA
- NEWAY
- KMC
- SDT VALVE
- DAFRAM
- MILANO
- KITZ
- UF VALVE
- KUKA
- PBVS-PIBIVISIE
- ORSENIGO
- PBV-USA
- SELLA
- FBV
- MIR VALVE
- CAMERON
- WKM
- FMC
- KTM
- IKS
- TIX
- Mc EVOY
- SOLAR ALERT
- NATIONAL OILWELL
- CACTUS
- NCSO
- AKER KVAERNER
- SERCK AUDCO
- AUDCO
Preventive Maintenance Program
Long Term SolutionThis program develops a comprehensive valves database that enables the operator to manage any type of service or maintenance required. This program minimizes unplanned downtime due to valve failure and increases productivity.
Valve inventory will be reduced thus less holding cost and this program prolongs valve's service life up to 50 - 60%. It could also reduce overall maintenance cost by 60%.
Procedure
- On-site plant audit / survey to establish valves database such as location, type, size, manufacturer, rating, serial number, etc.
- Establish computer database, work together with customers to prepare tagging for all valves.
- Replace standard grease nipple (button head) wherever possible with OLIVALS Vent Cap Fittings for easier and safer lubricant or sealant injection.
- Flush valve with OLIVALS-VF by Air Operated Flush Injection Pump.
- To remove debris in the valves such as hardened hydrocarbon deposit,
rust and old sealant.
Lubricating the valve using OLIVALS-VL; specially formulated, fully synthetic lubricant with High Pressure OLiVALS 751 Valve Master Pump. - Inspecting the valve, if passing then inject OLIVALS-VS 2 with High Pressure ESS 751 Valve Master Pump.
- Computerised Valve Tagging on the valve being serviced and update information such as service date, type of product injected and next service date.
Advantages of Preventive Maintenance Program
We reiterate again the advantages of OLIVALS' Preventive Maintenance Program:-- Develop a comprehensive valves database that enable operator to manage type of service or maintenance required.
- Minimize unplanned downtime due to valve failure, increasing productivity.
- Reduce valve inventory thus less holding cost.
- Prolong valve's service life up to 50 - 60%.
- Overall maintenance cost could be reduced by 60%.